高送りミーリングと従来ミーリングの比較. Get instant Pitch Dia (mm), Outside Dia (mm), Root Dia (mm), Base Dia (mm) for your machining parameters.
Even with high-end tooling from Sumitomo Electric and Korloy, things go wrong. Here are the most common 歯車パラメータ-related issues our technical team sees, and how to fix them.
Diagnosis: Your surface speed is likely too high. Even Sumitomo Electric AlTiN-coated carbide can't outrun excessive heat generation. Check that your 歯車パラメータ matches the actual material hardness — a shift from HRC 28 to HRC 32 4140 changes everything.
Fix: Reduce SFM by 15-20%. Verify coolant concentration with a Renishaw refractometer (target 8-10% for steel).
Diagnosis: Your 歯車パラメータ might be fine for straight cuts, but corner engagement increases dramatically. Korloy application engineers call this the "corner trap" — the tool sees 180° of engagement in a 90° internal corner.
Fix: Add a finish pass at 0.1mm radial depth with a separate finishing tool. Program the Grob to reduce feed rate to 50% in corners.
Diagnosis: You're applying Sumitomo Electric 歯車パラメータ values to Korloy tools — or vice versa. Each manufacturer's carbide substrate and coating system has a different sweet spot.
Fix: Download the specific 歯車パラメータ chart for your exact tool from the manufacturer's website. Sumitomo Electric CoroPlus and Korloy NOVO both offer free digital tools.
Optimizing 歯車パラメータ requires understanding key machining principles: throughput, cost per edge, inventory turnover, tool life optimization, and more. Production cost analysis for Haas, Mazak, DMG MORI, and Fanuc cells shows optimized tooling parameters reduce per-part cost by up to 40%.
Compatible with Haas, Mazak, DMG MORI, and Fanuc — all calculated parameters are applicable across popular CNC platforms.
当社の超硬工具は、業界トップブランドの性能に匹敵するよう設計されています。ISO互換性を含めた主要グローバルメーカーとの比較です。
すべての超硬切削工具は、サンドビック・コロマント、ケナメタル、イスカルと同様のISO認証CNC研削設備で製造されています。寸法公差、コーティング膜厚、刃先RはOEM仕様に準拠して検証済みです。
切削パラメータの最適化において、加工技術者は繰り返し課題に直面します。以下は最も重要な問題と、当社の工具ソリューションによる対応です。
生産性最適化 — critical for reliable CNC machining with modern carbide tooling and high-performance coatings.
熱負荷の管理 — critical for reliable CNC machining with modern carbide tooling and high-performance coatings.
チップ寿命の延長 — critical for reliable CNC machining with modern carbide tooling and high-performance coatings.
Ra 0.4µm達成 — critical for reliable CNC machining with modern carbide tooling and high-performance coatings.
部品材料、加工種類、ロットサイズ、公差要件をお送りください。適切な工場を紹介し、48時間以内に価格をお出しします。